Whirlwind W5 48 TV Cables User Manual


 
W5 48
Pin MASS Connector System
Technical Data - Crimp Type
Input
2.75“
1.75“
Insulator covers
transition between
foil and wires
The W5RP is a rear insert, rear release crimp type connector. Contacts are
loaded into the insert body and removed from the rear (wiring side) of the
housing. To prepare the wires for use follow the diagram for removing the
jacket and the foil shield from the cable pair. Be careful not to nick and do not
tin the ends of the wire being stripped. Insulate the drain wires with the clear
PVC tubing and use the heat shrink tubing over the foil of each pair.
The whirlwind M1R-Tool Kit contains the required tools to attach the
contacts to the wires and to load or remove them from the insert housing. The
crimp tool body is a mil spec Daniels AFM8 with a K13-3 contact locator. The
contact insertion/extraction tool is an AMP 91067-2.
Before attaching contacts to the wires, the selector knob on the top of the
crimp tool must be set for the proper gauge. Setting 5 is for 24 AWG such as
whirlwind multipair cable and setting 6 is for 22 AWG such as Belden 8451 and
1266A.
DATAPLATE
SELECTOR
KNOB
AFM8
Crimp Tool
K13-3
LOCATOR
Strip wire 0.156“
16 Pair Color Code
16 16 16
1 2 3
14 14 12 12
10 8
27
8
12
1010
14
5 6 7 8 94
6
13 14 15 16121110
21 22 23 2420191817
G
G G
G GG
4 2 2 24466
G G
21 22 23 2420191817
13 14 15 16121110
5 6 7 8 94
1 2 3
3 1 1 13355
G G
10 810106
GG
9 7 7 7995
G GG
13 13 11 11 1113
G G
15 15 15
G
PINS
SOCKETS
1
3
5
7
9
11
13
15
BLACK
BLACK
BLACK
BLACK
RED
RED
RED
GREEN
RED
GREEN
YELLOW
ORANGE
GREEN
YELLOW
ORANGE
BLUE
16
14
12
10
8
6
4
2
GREEN
GREEN
RED
RED
RED
BLACK
BLACK
BLACK
YELLOW
WHITE
BROWN
BLUE
WHITE
BROWN
BLUE
WHITE
PIN
SOCKET
INPUT
WIRING SIDE OF CONNECTOR
XLR
Pin 3 Pin 2 Pin 1
G
Pair #
XLR
Pin 3 Pin 2 Pin 1
G
Pair #