A SERVICE OF

logo

i
Table of Contents
1 Safety................................................................................................................1-1
1-1 Introduction.............................................................................................1-1
1-2 Before Operation....................................................................................1-3
1-3 During Operation ....................................................................................1-4
1-4 Maintenance Safety................................................................................1-6
1-5 Damaged Equipment Policy..................................................................1-7
2 Introduction.....................................................................................................2-1
2-1 General Description ...............................................................................2-1
2-2 Specifications..........................................................................................2-2
2-3 Warranty .................................................................................................2-2
3 Operation.........................................................................................................3-1
3-1 Operator Controls...................................................................................3-1
3-2 Normal Operating Procedure ................................................................3-3
3-3 Emergency Lowering Procedures.........................................................3-5
3-4 Lift Vehicle Transport...........................................................................3-6
4 Maintenance ....................................................................................................4-1
4-1 Scheduled Service Checks ....................................................................4-1
4-2 Underguard Service Check ...................................................................4-3
4-3 Lubrication..............................................................................................4-4
4-4 Hydraulic System...................................................................................4-6
4-5 Electrical System..................................................................................4-12
4-6 Lift Chains And Slide Blocks ...........................................................4-13
4-7 Troubleshooting....................................................................................4-16
5 Replacement Decals ........................................................................................5-1
6 Parts List..........................................................................................................6-1
6-1 First Moving Mast Parts List ..........................................................6-2
6-2 Second Moving Mast Parts List......................................................6-4
6-3 Third Moving Mast Parts List.........................................................6-6
6-4 Fourth Moving (Platform) Mast Parts List ....................................6-8
6-5 Battery Compartment Parts List.....................................................6-10
6-6 Hydraulic Pump Compartment Parts List.....................................6-12
6-7 Base Parts List ................................................................................6-14
6-8 Base Mast Parts List ......................................................................6-16
6-9 Drive Axle Parts List .....................................................................6-18
6-10 Steering Parts List...........................................................................6-20
6-11 Platform Parts List ..........................................................................6-22
6-12 Upper Control Box Parts List .......................................................6-24
6-13 Hydraulic Unit Parts List...............................................................6-26
6-14 Hydraulic Cylinder, Fittings, and Hoses Parts List......................6-28
7 ANSI Reprint..................................................................................................7-1